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MATERIALS LABORATORY RESEARCH
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Fatigue
Characteristics for Airport Pavements
Developing design methodologies for airport pavements requires
new consideration of fatigue failure in the pavement under the
unique aircraft loadings associated with airport operations. This
project examines a new fundamental energy/damage approach to the
accumulation of damage under intermittent heavy loads on very
thick asphalt pavements. This Dissipated Energy approach unifies
fatigue behavior and provides the means to integrate such disparate
elements as loading pulse times, shapes, and rest periods between
loadings into the thickness selection. A design approach based
on this methodology will more accurately include airport conditions
and provide a more reliable and economical pavement design.
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Concrete Distress Identification
Starting in the early 1990s, studies at UIUC supported by IDOT
demonstrated concrete deterioration due to alkali-silica reaction.
Through microscopic examination of affected concretes, it was
found that the reaction involves chert in the sand; and many sands
in Illinois that are potentially reactive. Chert is a granular
form of microcrystalline quartz, not a distinct mineral, but rather
a type of rock; and it is often found in limestone (a common rock
in Illinois). Some chert is reactive with alkalis and causes expansion
and deterioration of concrete, but some chert is not reactive.
The objective of this research is to explore whether there are
microstructural or crystal-chemical features to distinguish reactive
chert from non-reactive chert.
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Subgrade Soil Support and Stabilization
As part of the O’Hare Modenization Program, this applied
research provides testing and analysis to establish subgrade support
conditions and stabilization requirements in support of the new
designs and rehabilitations of pavements at the Chicago O’Hare
International Airport. Based on field testing and soil sampling
at the new O’Hare North Runway (9-27) site, laboratory testing
is undertaken to establish pavement design inputs for subgrade
support, soil stabilization requirements with respect to need
for stabilization, stabilization admixture(s) selection, and stabilization
depth. To ensure adequate airport pavement foundations, subgrade
support is estimated for various combinations of subgrade stabilization
treatments and prepared subgrade conditions.
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Performance and Acceptance of Self-Consolidating Concrete (SCC)
Self-consolidating concrete (SCC) is a high-performance cementitious
material that is designed to flow into formwork under its own
weight. The ease of placement of SCC has the potential to reduce
construction manpower, 
increase the rate of construction, and produce cost savings. This
technology is rapidly gaining acceptance.
Research and development of SCC at UIUC focuses on uniformity
of SCC and acceptance criteria. The goals of this research are
to understand how SCC mixture characteristics may change hardened
properties and impact performance or long term durability. Laboratory
and field monitoring of SCC formwork pressure are used to evaluate
construction practices and develop a predictive model. Mechanical
properties such as creep, shrinkage, and stress development are
studied, and a predictive modeling approach for shrinkage stress
is being developed to assess the impact on design stresses and
cracking.
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Development of Performance Guidelines for Hot-Poured Crack Sealants
Preventive maintenance is the most effective approach to delay
road deterioration, extend its service life, and save public funds.
While crack sealing is one of the most common preventive maintenance
techniques, sealant failure is common within the first three years
of application. This research is geared towards developing performance
guidelines for hot-poured crack sealants. The project outcome
includes the development of testing procedures to predict sealant
performance in the field utilizing rheological behavior of sealants
at a wide range of temperatures; quantify the effect of aging
on sealant performance; and investigate the adhesion capability
of sealants to crack walls. In addition, the project will result
in developing performance specifications to identify and categorize
sealants based on crack parameters and environmental conditions.
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Fracture Behavior of Fiber Reinforced Concrete Slabs  
Discrete fibers have shown to improve the toughness of concrete
materials based on small-scale laboratory specimens. A testing
program was conducted to determine the fracture behavior of concrete
slabs reinforced with steel and synthetic, discrete fibers, wire
mesh, and plain concrete under monotonic loading. Large-scale
slabs were cast, instrumented, and tested. The research explored
the effects of various fiber types and volume fractions on the
full-scale monotonic behavior of concrete slabs-on-ground. Relationships
between the small-scale concrete toughness results and the concrete
slab flexural capacities were derived. A design method was also
proposed to incorporate the use of fiber into existing concrete
pavement design procedures based on these experimental findings.
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Materials Testing and Permanent Deformation Model Development
for NAPTF Base/Subbase
Layers
By studying the measured performances and deterioration behavior
of the FAA’s National Airport Pavement Test Facility (NAPTF)
airport pavements, rutting accumulated in granular layers is studied
through improved testing and modeling. The work areas consist
of sampling and advanced laboratory testing of granular base/subbase
aggregates, determining the most damaging field stress states
affecting aggregate performance, development of material characterization
and laboratory performance based models, and finally, based on
laboratory performance-based evaluation, development of specifications
for field construction and compaction of unbound granular layers.
The research findings are intended to identify pavement deterioration
mechanisms under heavy aircraft loading to advance science and
technology in making rut resistant airport pavement structures.
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Reflective Crack Control Treatment and Design Procedures
In A new integrated approach through an NSF GOALI (Grant Opportunities
for Academic Liaison with Industry) project, researchers at the
University of Illinois have collaborated with researchers from
industry to vigorously expand experimental fracture testing methods
and basic knowledge of fracture mechanisms in asphalt pavements
and overlay systems. The project has addressed the aforementioned
problem through a highly-integrated approach involving laboratory
fracture testing, numerical simulation, and field validation studies.
Laboratory investigations have led to the development of two new
fracture tests: a single-edge notched beam (SE[B]) test suitable
for mode I and mixed-mode fracture testing and a practical disk-shaped
compact tension (DC[T]) test. Simultaneously, progress in the
development of cohesive-zone fracture models suitable for the
modeling of crack initiation and propagation in asphalt concrete
mixtures has been accomplished.
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